Senior Process Safety Engineer

About the role

As an Engineer in renewable energy, you work at the center of the energy transition. You design, develop and realize systems that contribute to a cleaner and more efficient future.

You are responsible for innovative solutions for wind turbines, the transportation of energy or hydrogen installations, for example. Through your work, sustainable energy becomes more accessible and reliable for everyone.

Your expertise not only helps to improve processes, but also to make an impact on tomorrow’s world.

Responsibilities

• Develop and implement process safety documents (deliverables), management strategies, ensuring compliance with contract requirements
• Accompany hazard analysis and risk assessment initiatives, including HAZOP, LOPA, and what-if analyses
• Collaborate with cross-functional teams to implement corrective actions and enhance safety performance
• ensuring the safety and reliability of industrial processes, particularly in industries like chemicals, and manufacturing e.g. LiOH, HCl.
• prepare HAZOP plan, scope, and schedule, and coordinate the participation of other relevant disciplines, such as process, mechanical, electrical, instrumentation, and operations and review necessary documentation, such as process flow diagrams, piping and instrumentation diagrams, operating procedures, and safety data sheets.
• Drive training programs and workshops to elevate process safety awareness and competency among staff
• Stay current with industry best practices and regulatory changes to continuously improve process safety management systems.

Requirements

• Bachelor's or Master’s degree in Chemical Engineering, Safety Engineering, or a related field
• 5+ years of experience as a Senior process safety engineering role within EPC company and projects.
• 10+ years experience in relevant industry
• Strong knowledge of relevant German and European safety regulations, standards, and practices. For example: BimSchV, BSV, IEC, AwSV
• Proven experience in conducting safety audits and risk assessments
• Fluent in German and English language and writing
• ATEX / Explosion Protection - Hazardous area classification (ATEX 1999/92/EC and 2014/34/EU).
• Process Safety Management (PSM) Experience (although this should be covered by Siemens)
• Seveso III Directive
• SIL Assessment
• Quantitative Risk Assessment
• Preferred:
• Professional certifications such as CSP (Certified Safety Professional)
• Experience with process safety software and tools
• Strong leadership
• Living in Frankfurt area (individual will be working at Höchst)
• Valid driving license
• Experience with Lithium manufacturing processing (LHM)
• Availability: on short term (Sept 2026)
• Technical Skills and Relevant Technologies
• Deep understanding of process safety principles and methodologies
• Proficiency in safety management software and data analysis tools
• Experience with process design and safety systems, including P&ID and safety instrumented systems
• Exceptional verbal and written communication skills, with the ability to convey complex information clearly
• Strong interpersonal skills to effectively collaborate across various teams and departments
• Proactive mindset with a focus on continuous improvement and innovation
• Ability to thrive in a fast-paced, dynamic work environment

Why STAR?

This is where you get the opportunity to work on challenging projects within sectors where a difference is being made in the power industry. We do not only match you with projects that match your knowledge and ambitions, but also think along with you about your long-term growth.

You can work with the biggest clients, while keeping control of your career path. We offer excellent terms of employment, personal guidance and opportunities for further development.

STAR is more than a project secondment provider; it is a partner who helps you to move forward.